PVC Rubber Patch Manufacturing
Soft moulded PVC in 2D and 3D relief with up to 12 colours, plus silicone labels, zip pulls and keychains — from 100 pieces.
Overview
Sharper Relief, Faster Sampling
We cut our own tooling on site, which is why our patches hold finer detail than a brokered order and why sampling takes days rather than weeks. No third-party markup, no telephone game between you and the mould maker.
- 2D and 3D relief moulded directly from your vector artwork.
- Up to 12 colours per patch with no additional tooling charge.
- Glow, metallic, translucent and reflective finishes available.
- Sew-on, iron-on or hook-and-loop backing on every design.
Minimum Order
100 pieces per design
Technical Detail
Specifications & Options
Everything below is configurable — these are our defaults, not our limits.
Relief Depth
Flat 2D through to full 3D sculpted relief with undercuts.
Colour Count
Up to 12 Pantone-matched colours in a single moulding.
Special Finishes
Glow-in-the-dark, metallic, translucent and reflective.
Backing
Sew-on channel, iron-on adhesive or hook-and-loop.
Reference
Product Gallery
How We Work
Manufacturing Process
Eight controlled stages, each with a defined owner and a documented checkpoint.
Consultation
Share your artwork, specification and quantities. We reply with a detailed quotation within 24 hours.
Design
Our designers produce free digital mockups and revise until you approve every detail.
Sampling
A physical pre-production sample is made, photographed and couriered for your sign-off.
Approval
You confirm fabric, colour, sizing and branding. The approved sample becomes the standard.
Production
Cutting, sublimation, stitching and finishing run in-house with milestone photo updates.
Quality Inspection
Three-stage inspection: incoming materials, in-line audit and final piece-by-piece check.
Packaging
Individual poly-bagging, retail-ready labelling and size-run export cartons.
Shipping
Courier booked, documentation prepared, tracking shared the same day it leaves.
Questions Answered
Frequently Asked Questions
The questions international buyers ask us most often.
MOQ starts at 50 pieces per design for most sportswear and team uniforms, 50 pairs for goalkeeper gloves, and 100 pieces for patches, woven labels, OEM and private-label programmes. The minimum applies per design, not per size — a 50-piece order can be split across your entire size run at no extra cost.
Standard bulk production runs 10–15 working days for sportswear and team uniforms, and 15–25 days for gloves, rubber injection and full OEM programmes. Samples take 5–10 days. Lead time is counted from sample approval and cleared deposit.
Yes. Our in-house design team produces digital mockups free of charge with unlimited revisions. Send a sketch, a competitor reference, a logo file or even a photo — we will turn it into a production-ready design.
Absolutely — private label is a core service. Custom woven neck labels, printed care tags, branded hang tags, poly-bags and retail cartons. There is no Alyexo marking on private-label goods, and we sign an NDA on request.
Start Your Programme
Get Pricing On PVC Rubber Patch
Send your artwork, tech pack or a simple reference photo. You will have a detailed quotation, fabric recommendations and a realistic delivery date within 24 hours.